Engineer Brings Functional USB-C Port to AirPods Pro

Hardware prototyping consultant Ken Pillonel has sought to address some of the AirPods Pro's repairability issues with a 3D-printed replacement casing and switching the Lightning charging port for a USB-C port.

airpods pro with usb c port ken pillonel
In his latest video, Pillonel highlighted that the AirPods Pro are not designed to be serviced or repaired since their charging case is not openable without damage to the device, effectively making them a disposable item. Repair specialists at iFixit gave Apple's first- and second-generation AirPods, as well the AirPods Pro, a repairability score of zero out of 10 because of this. Pillonel found that the AirPods Pro's charging case is easier to open than that of the standard AirPods, even if this is still not guaranteed without damage.

After developing a similar solution for the first- and second-generation AirPods, Pillonel sought to create a solution to give new life to unopenable AirPods Pro charging cases, which currently face inevitable obsolescence due to their three built-in batteries. Pillonel created a downloadable 3D-printed replacement casing (available on GitHub) to allow technicians to purposefully break open the existing case to gain access to the internals and make repairs.

Replacement batteries are available to buy online, but replacement Lightning ports cannot be purchased. This means that Lightning ports cannot be replaced when they break unless they are obtained from other AirPods charging cases, which is not always an option for technicians. To remedy this, Pillonel is now offering a ready-to-install replacement USB-C port with an integrated circuit for the AirPods Pro.


As a standard port, USB-C on the AirPods Pro increases the possibility of long-term repairability, Pillonel has suggested. Pillonel is also responsible for similar modifications that added a USB-C port to the iPhone and a Lightning port to a Samsung Galaxy A51.

EU legislation will force Apple to switch new AirPods models to USB-C from late 2024 and analyst Ming-Chi Kuo believes Apple could make the change sometime after releasing the first iPhone models with a USB-C port this year. Apple launched the Self Service Repair program last year as part of an effort to address some of the criticisms around the repairability of its devices, but questions remain around the sustainability of devices like AirPods.

Related Roundup: AirPods Pro 3
Tag: USB-C
Buyer's Guide: AirPods Pro (Buy Now)
Related Forum: AirPods

Popular Stories

Apple Wallet ID Illinois

Apple Plans to Expand iPhone Driver's Licenses to These 7 U.S. States

Wednesday December 24, 2025 8:40 am PST by
In select U.S. states, residents can add their driver's license or state ID to the Apple Wallet app on the iPhone and Apple Watch, and then use it to display proof of identity or age at select airports and businesses, and in select apps. The feature is currently available in 13 U.S. states and Puerto Rico, and it is expected to launch in at least seven more in the future. To set up the...
iPhone Top Left Hole Punch Face ID Feature Purple

iPhone 18 Pro Launching Next Year With These 12 New Features

Tuesday December 23, 2025 8:36 am PST by
While the iPhone 18 Pro and iPhone 18 Pro Max are not expected to launch for another nine months, there are already plenty of rumors about the devices. Below, we have recapped 12 features rumored for the iPhone 18 Pro models. The same overall design is expected, with 6.3-inch and 6.9-inch display sizes, and a "plateau" housing three rear cameras Under-screen Face ID Front camera in...
maxresdefault

Where's the New Apple TV?

Monday December 22, 2025 11:30 am PST by
Apple hasn't updated the Apple TV 4K since 2022, and 2025 was supposed to be the year that we got a refresh. There were rumors suggesting Apple would release the new Apple TV before the end of 2025, but it looks like that's not going to happen now. Subscribe to the MacRumors YouTube channel for more videos. Bloomberg's Mark Gurman said several times across 2024 and 2025 that Apple would...
maxresdefault

10 Mac Apps Worth Trying in 2026

Wednesday December 24, 2025 9:27 am PST by
2026 is almost upon us, and a new year is a good time to try out some new apps. We've rounded up 10 excellent Mac apps that are worth checking out. Subscribe to the MacRumors YouTube channel for more videos. Alt-Tab (Free) - Alt-Tab brings a Windows-style alt + tab thumbnail preview option to the Mac. You can see a full window preview of open apps and app windows. One Thing (Free) -...
iOS 26

iOS 26.2 Adds These 8 New Features to Your iPhone

Monday December 22, 2025 8:47 am PST by
Earlier this month, Apple released iOS 26.2, following more than a month of beta testing. It is a big update, with many new features and changes for iPhones. iOS 26.2 adds a Liquid Glass slider for the Lock Screen's clock, offline lyrics in Apple Music, and more. Below, we have highlighted a total of eight new features. Liquid Glass Slider on Lock Screen A new slider in the Lock...
airpods color prototypes

Apple Tested AirPods in Bright Colors

Saturday December 27, 2025 6:06 am PST by
Apple reportedly tested a version of the first-generation AirPods with bright, iPhone 5c-like colored charging cases. The images, shared by the Apple leaker and prototype collector known as "Kosutami," claim to show first-generation AirPods prototypes with pink and yellow exterior casings. The interior of the charging case and the earbuds themselves remain white. They seem close to some...
iPhone Fold Vertical Feature

Why Apple's Foldable iPhone May Be Smaller Than Expected

Tuesday December 23, 2025 5:21 am PST by
Apple's first foldable iPhone, rumored for release next year, may turn out to be smaller than most people imagine, if a recent report is anything to go by. According to The Information, the outer display on the book-style device will measure just 5.3 inches – that's smaller than the 5.4-inch screen on the ‌iPhone‌ mini, a line Apple discontinued in 2022 due to poor sales. The report has led ...
Foldable iPhone 2023 Feature Iridescent Search

Samsung Developing 'Wide Fold' With iPhone Fold-Like Design Ahead of Apple's 2026 Launch

Tuesday December 23, 2025 11:55 am PST by
Samsung is working on a new foldable smartphone that's wider and shorter than the models that it's released before, according to Korean news site ETNews. The "Wide Fold" will compete with Apple's iPhone Fold that's set to launch in September 2026. Samsung's existing Galaxy Z Fold7 display is 6.5 inches when closed, and 8 inches when open, with a 21:9 aspect ratio when folded and a 20:18...
iPhone SE Cosmopolitan Clean

Apple Discontinued These 25 Products This Year

Wednesday December 24, 2025 7:24 am PST by
With the end of 2025 near, the time has come to look back at the devices and accessories that Apple discontinued throughout the year. Most of the products that were discontinued this year were simply replaced by a new model with an updated chip. However, the iPhone SE line was entirely discontinued when the iPhone 16e launched, and the iPhone Plus line is being phased out. Below, we have...

Top Rated Comments

dantracht Avatar
38 months ago
Cool but man am I getting worn out from those YouTubers. Sick of their thumbnails, sick of the clickbait titles, sick of how vapid they all are. MR being one of the few exceptions. Love the MR show and their videos.
Score: 17 Votes (Like | Disagree)
Andronicus Avatar
38 months ago
I’m glad he fixed it. Here’s hoping apple fixes it soon.
Score: 9 Votes (Like | Disagree)
TheIguana Avatar
38 months ago
Neat project, but the pressure needs to stay on Apple. Lightning needs to go!
Score: 4 Votes (Like | Disagree)
sw1tcher Avatar
38 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
It's not that Apple doesn't have the talent to create serviceable AirPods. Apple doesn't want them to be because that means less repeat sales after the batteries wear out in 1-2 years.
Score: 4 Votes (Like | Disagree)
Rob__Mac Avatar
38 months ago
What a ridiculous state of affairs. Apple really need to dump lightning…
Score: 3 Votes (Like | Disagree)
TechnoMonk Avatar
38 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
Big difference between showing a concept to delivering a full fledged product. I am pretty sure Apple does lot more prototyping than YouTubers.
Score: 3 Votes (Like | Disagree)